Bearing Maintenance Solutions
Prevent costly bearing failures with AI-powered predictive maintenance designed for rolling bearings. Monitor vibration signatures, lubrication condition, temperature, and contamination to reduce downtime by 85% and extend bearing life by 60%.
TRUSTED AND SUPPORTED BY
Common Bearing Failures We Detect
Our AI-powered system identifies and predicts the most costly bearing failures before they cause equipment damage.
Race Spalling & Fatigue
Progressive race deterioration from repeated stress cycles and material fatigue.
- Inner and outer race surface degradation
- Subsurface fatigue crack initiation
- Metal particle generation and spalling
Lubrication Failures
Inadequate, contaminated, or degraded lubrication leading to metal-to-metal contact.
- Insufficient lubrication and starvation
- Lubricant contamination and degradation
- Over-lubrication causing overheating
Contamination Damage
Foreign particles causing accelerated wear and surface damage.
- Dust and debris infiltration
- Moisture ingress and corrosion
- Chemical contamination effects
Overheating Issues
Excessive heat causing lubricant breakdown and bearing expansion.
- Thermal expansion and clearance loss
- Lubricant viscosity breakdown
- Material property degradation
Misalignment Stress
Shaft or housing misalignment causing uneven load distribution.
- Angular and radial misalignment
- Edge loading and stress concentration
- Premature race and roller wear
Installation Defects
Improper installation and handling causing immediate or premature failure.
- Improper fit and preload settings
- Installation damage and brinelling
- Seal and housing interface issues
Advanced Bearing Monitoring Technology
Our specialized bearing monitoring system uses precision sensors and AI algorithms designed specifically for rolling bearing applications.
Vibration Signature Analysis
Precision frequency analysis detects bearing defect signatures for inner race, outer race, rolling elements, and cage defects.
Temperature Monitoring
Continuous temperature tracking detects overheating from lubrication issues, overloading, or internal damage.
Lubrication Condition Monitoring
Monitor lubricant quality, contamination levels, and condition through advanced sensor technology and analysis.
Sensor Technologies
Monitoring Capabilities
- Bearing defect frequency analysis and tracking
- Lubrication condition and contamination detection
- Temperature trending and thermal analysis
- Load distribution and stress monitoring
Industry Applications
Bearing predictive maintenance delivers critical value across industries where bearing reliability is essential to operations.
Steel & Heavy Industry
Critical bearing applications in mills, presses, and heavy machinery.
Wind Energy
Turbine main bearing and gearbox bearing monitoring for extended life.
Paper & Pulp
Roll bearings and process equipment requiring high reliability.
Mining & Minerals
Harsh environment bearing applications in crushers and conveyors.
Bearing Maintenance ROI
Calculate your potential savings from predictive maintenance on critical bearings.
Prevent catastrophic bearing failures with early detection
Optimal lubrication and operating condition maintenance
Condition-based lubrication and replacement scheduling
Fast payback through avoided catastrophic failures
Cost Savings Example: Paper Mill Operation
Before Predictive Maintenance
- Annual downtime cost:$2,400,000
- Emergency bearing replacements:$360,000
- Lubrication and maintenance:$180,000
- Total Annual Cost:$2,940,000
After Predictive Maintenance
- Annual downtime cost:$360,000
- Planned bearing maintenance:$180,000
- Optimized lubrication:$108,000
- Total Annual Cost:$648,000
Technical Specifications
Precision bearing monitoring technology designed for industrial rolling bearing applications.
Sensor Specifications
- Vibration Range: 0.5-20,000 Hz
- Temperature Range: -40°C to +200°C
- Acoustic Range: 20kHz-100kHz
- Wireless Range: Up to 500m industrial
- Battery Life: 7+ years maintenance-free
- Protection Rating: IP68 sealed design
Monitoring Points
- Bearing Housing: Vibration, temperature
- Lubrication System: Flow, pressure, quality
- Shaft Position: Alignment, runout
- Load Conditions: Radial, axial forces
- Environment: Contamination, moisture
- Sealing System: Integrity, performance
Alert Capabilities
- Race Defects: 8-16 weeks advance notice
- Lubrication Issues: 4-12 weeks early warning
- Contamination: Real-time detection alerts
- Overheating: 3°C rise above normal
- Misalignment: Progressive condition tracking
- Critical Conditions: Immediate protection alerts
Transform Your Bearing Maintenance Program
Join industrial facilities already preventing costly bearing failures. Our bearing specialists will assess your critical equipment and design a custom monitoring solution.
Frequently Asked Questions
We've got everything you need to get started on your predictive maintenance journey.